From Grid Instability to Uninterrupted Production

The seafood processing industry is time-sensitive. A power outage can lead to massive spoilage of inventory, broken cold chains, and failed export deadlines. This Application & Selection case study explores how a leading plant in Southern Vietnam solved its power reliability challenge.

The Challenge

The plant, located on the outskirts of a growing urban area, faced two major issues:

1. Unreliable Grid Power: Frequent and unpredictable outages disrupted their 24/7 processing and freezing operations.
2. Noise Restrictions: Their existing, noisy open-frame generator caused complaints from a new residential development nearby, risking legal action and fines.

The Solution

After a thorough analysis, the plant selected and installed a 500 kVA Silent diesel generator set. The solution was powered by a high-efficiency Chongqing Cummins engine, chosen for its Prime Power rating and fuel economy.

• Acoustic Canopy: The integrated enclosure reduced operational noise to below 65 dBA at 7 meters, well within local regulations and eliminating neighbor complaints.
• Automatic Transfer Switch (ATS): Ensured seamless transition from grid to generator power without any manual intervention, protecting the delicate freezing lines.
• Robust Construction: The unit was built to handle the high-humidity, saline environment of the coastal location.

The Result

The installation was a resounding success:

• Zero Downtime: The plant has experienced no production stoppages due to power failure since installation.
• Regulatory Compliance: All noise complaints ceased, allowing the business to maintain a positive community relationship.
• Protected Revenue: By ensuring continuous operation, the generator safeguards millions of dollars in seafood exports annually.

This case demonstrates that the right application and selection of a silent generator can solve multiple operational challenges simultaneously.